Successful weld testing relies heavily on the right hydraulic system. Recently, a leading manufacturer of welding engineering equipment asked us to deliver a compact, high-performance hydraulic system for a testing replacement project. The client needed a dependable solution that could integrate smoothly into their existing setup while maintaining the precise force and control required for their testing processes. 

Following collaboration between our engineering team and the client, we determined that combining the ZPE-35RH-1M-1 and ZHP-25A would provide the exact capabilities needed for this replacement project.

Challenges

Inconsistencies and system drifting in the old hydraulic setup created significant operational challenges for the client. The fluctuating hydraulic pressure directly impacted production speeds, causing noticeable delays. Additionally, the system drift led to inaccurate weld qualification test results, resulting in costly retesting, wasted materials, and extra labor hours.

Key requirements for hydraulic pump:

Evaluations

ZPE-35RH-1M-1 Electric Pump

Chosen for primary tensile and bend test systems due to:

• Smooth, stable pressure delivery
• Proven long term reliability
• Compact footprint
• Operator friendly controls
• Seamless OEM integration

ZHP-25A Hand Pump 

Ideal for compact and portable test equipment:

• Fine manual pressure control
• Portability
• Pressure consistency
• Ease of use in benchtop applications

Conclusion

We focus on delivering high-quality, reliable solutions while maintaining collaborative relationships with our clients. Because this initial replacement resolved their testing issues so effectively, the client has since transitioned away from their legacy systems and standardizes on premium Zinko products for their testing setups.

Key Outcomes

The project delivered several meaningful outcomes that created measurable value and lasting impact.

Customer Testimonials